Complete automatic 24000BPH carbonated drink combiblock blowing filling capping machine

GRANDEE MACHINE is located in Zhangjiagang City, near Shanghai China. We are expert in the field of liquid packaging machinery in the world. We have more than 10, 000 square meters standard workshop, providing customers with a variety of product development, engineering design, consulting, technical services and other integrated EPC solutions.

Bottle Blower Filler Capper Machine Combiblock

1. Advanced control system

The CGX high-speed rotary fully automatic bottle blowing machine produced by our company uses a control system composed of SIMATIC HMI (human-machine interface), Siemens S7 series industrial control system (PLC system) and related control detection and actuator mechanisms. The entire system is stable reliable and responsive.

2. Machine safety protection system
Each torque point and key point of the machine has torque protectors, photoelectric protection switches, stroke protection switches and other protective measures, so as to ensure the safe operation of the equipment, avoid the forced operation of the robot, thus extending the service life of the machine and the maintenance cost of accessories.

3. The appearance of the bottle
blowing machine is shown in the figure The automatic rotary blowing machine is a high-speed two-step blowing machine successfully developed by our company to absorb the most advanced bottle making technology in the world today. The machine is mainly composed of automatic feeding device (hopper, lifting mechanism, whole mechanism feeding track), heating furnace, main blowing machine, electrical control system and pneumatic control system.

1. Preform feed-in and unscrambler

It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches.

2. Bottle Preform Heater

It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches.

Introduction to the blowing machine

Introduction to the blowing machine The core parts, such as the sealing cylinder of the bottle blowing valve island, are all imported and customized by SEITZ. Blow bottle high pressure gas recovery is applied to low pressure gas needs. The inverted heating furnace structure saves energy by 15%. Bottle blowing has pressure detection and bad bottle rejection functions. The system running status can be monitored remotely. Using forged high-strength mold frames, the equipment operates efficiently and stably. The equipment's running track cam is patented, with low vibration, low noise, and stable and reliable operation!

Automatic blow molding machine mold

The mold is an important factor affecting the PET bottle blow molding process, and the shape of the mold will reduce or increase the difficulty of process adjustment. For example, the reinforcement, the arc of the transition zone and the heat dissipation condition at the bottom have an impact on the process adjustment and directly affect the quality of the bottle, so we recommend that customers pay attention to the novel and unique product packaging and beautiful at the same time, take into account whether the selected bottle type can meet the requirements of use, it is best to be reviewed by our professional designers. When the mold is customized, it is mainly necessary to clarify the material and installation size. Make product capacity height requirements.

Advantages of Filling and Capping Machine

1)The rotating disk is made of stainless steel ANSI304.

2)Large plane bearing, smooth and reliable operation.

3)Filling adopts gravity filling method. The special design of the filling valve port can effectively avoid dripping. At the same time, the special flow channel design of the filling valve can keep the filling liquid column small and stable.

4)Ring type liquid cylinder is adopted, and the liquid level is controlled by continuous sensor and flow regulating
valve.

5)The filling valve is equipped with a cleaning cup, which can perform thorough CIP cycle cleaning of the filling valve.
6)Using magnetic constant torque capping head, capping effect is stable and reliable.

7)A set of photoelectric switches are installed on the cap-drop guide rail. When there is no cap on the cap-drop guide rail, the machine will automatically stop running, which can effectively avoid the appearance of no bottles cap.

8) The bottle inlet detection switch of the capping machine is provided, and the lock cylinder of the cap connecting with the cap guide rail and the cap plate interlock controls the discharge of the cap, ensuring that the cap is stopped when there is no bottle and reducing the loss of the cap.

Lubrication System for Conveyor

The spray conveyor belt lubricant, suitable for food, water, beverage, beer, condiments and other industries packaging conveyor belt chain plate lubrication.

Juice filling machine

Carbonated drink filling machine

Small bottle water filling machine

Fruit juice filling machine

Mineral water filling machine

Bottle filling packaging machine

One stage or Second stage R. O. Water treatment system

Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→High Pressure Pump→Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ (Secondary High Pressure Pump→Secondary Reverse Osmosis Device) → Ozone Mixer→Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling Machine

Automatic OPP BOPP hot melt Glue labeling machine

Automatic BOPP labeling machine is widely suitable for different material of containers and labels. The cost of each label is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers. It is one of the most economical models to make mass production and integrated operating. The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles. Whether from the replacement of star wheel, guide plate or manual speed adjustment to automatic speed control, like changing the label is only needed to change the PLC program, the products concept that the equipment is used for users and considered for users is embodied in everywhere.

Automatic PVC PE Sleeve Shrink Labeling Machine

This fully automatic sleeve labeling machine is suitable for various kinds of bottles, like round bottles, square bottles, oval bottles, etc. This machine can automatically feed and cut film, and it can sleeve labels precisely, greatly saving labor and improving work efficiency. The machine can be widely used for beverage bottles, cosmetic bottles, shampoo bottles, etc.

Operating Principle Of Packaging Machine

The one-piece film wrapping machine is based on the heat shrinkage characteristics of the packaging film. It uses photoelectric switch sensors to detect online. The collected signals are controlled and processed by PLC (programmable controller) programs. The conveyor belt is used for continuous bottle feeding, bottle separation, and pressure The whole process is completed by mechanisms such as bottle, putting bottle, continuous pushing rod and bottle, single film wrapping, film picking and forming, heating channel shrinking and cooling and shaping.

Robot Palletizer

Which contribute to the robotization of the palletizing system has a compact body and a high throughput. It is suitable for packing bottled drinking water, juice, carbonated soft drinks etc. with production capacity up to 520layer/h. Suitable robot models can be selected according to the work pieces. Payload 110kg, 140kg, 185kg, 315kg, 500kg, 700kg.

GRANDEE MACHINE

Introducing the Complete Automatic 24000BPH Carbonated Drink Combi Block Blowing Filling Capping Machine. This state-of-the-art machine is the ultimate solution for any beverage company looking to streamline their production line for carbonated beverages.

Designed with accuracy, efficiency, and speed in your mind, packing an impressive 24000 bottles each hour. Grandee MACHINE has ensured that this device is automated to guarantee a seamless procedure from blowing the bottles to filling and capping them, all done without the intervention is human.

All through using this combi block device, you can expect precision and reliability while maintaining energy efficiency. The machine covers an array of sizes for carbonated drinks, from small bottles 200ml larger 3-liter bottles with merely a modification of molds.

Comprises three sections, including blowing, filling, and capping. The unit produces bottles of the mold size at a speed of 8000 bottles each hour into the blowing section. The GRANDEE MACHINE product is blowing made of high-quality materials, ensuring they go longer and are very easy to maintain.

The capping and filling section is where the device shines. Effective at filling to 1000 containers each and every minute, the machine fills containers with sodas while maintaining the drink's quality, taste, and carbonation level is ideal. The product is capping fashioned with extreme care to seal bottles at a fast but controlled pace, ensuring no spillage or mistakes.

User-friendly, effortless to maintain, and install, which makes it the addition is perfect any production line. The automation means that the production process is smooth, consistent, and reduces labor costs while increasing output volumes.

Grandee MACHINE is a brand name is well-known of production machinery. They've continued to prove their superiority in the beverage industry. The equipment's accuracy, efficiency, and speed make it a valuable addition to any business seeking manufacturing performance is optimal.

The Complete Automatic 24000BPH Carbonated Drink Combi block Blowing Filling Capping Machine by Grandee MACHINE is the perfect product for any company looking to streamline their production process and increase output volumes with precision, efficiency, and high-performance.