Automatic 24000BPH aseptic juice hot filling capping machine production line plant

GRANDEE MACHINE

Proud presenting the Automatic 24000BPH aseptic juice hot filling capping machine production line plant a game changer into the juice manufacturing industry. This technology advanced created for high-speed manufacturing associated with range wide of services and products.

The Automatic 24000BPH aseptic juice hot filling capping machine production line plant was made to manage high amount manufacturing needs with simplicity. The gear is equipped having an advanced level system aseptic assures product quality is maintained through the entire manufacturing procedure. This technique keeps sterility by excluding contaminants before and during item stuffing thus keeping your items fresh for extended.

The gear is completely automatic having a control inbuilt user-friendly and intuitive. This GRANDEE MACHINE system enables the customer to modify manufacturing rates and fill volumes with utmost accuracy making items sure filled to specs precise. it decreases device downtime and improves efficiency ergo increasing income.

Each hour because of its high-speed procedure filling the Automatic 24000BPH aseptic juice hot filling capping machine manufacturing line plant can refill to 24000 containers of juice. This rate unparalleled that bulk manufacturing demands are met on time. Additionally, it could fill containers of varying sizes with simplicity rendering it well suited for found in the manufacturing of several kinds of juice services and products.

The Automatic 24000BPH juice aseptic filling capping machine production line plant possess an inbuilt thermal protection system that keeps the required temperature of juice through the stuffing procedure therefore preserving its taste and health properties. The device includes a capping system that firmly seals your juice containers preventing contamination and leakages.

These devices’ construction features materials top-notch are simple to clean and maintain. Furthermore, the manufacturing line plant is made for power effectiveness with low energy usage to cut expenses back working.

GRANDEE MACHINE is located in Zhangjiagang City, near Shanghai China. We are expert in the field of liquid packaging machinery in the world. We have more than 10, 000 square meters standard workshop, providing customers with a variety of product development, engineering design, consulting, technical services and other integrated EPC solutions

Products Description

Bottle Blower Filler Capper Machine Combiblock

1. Advanced control system CGX high-speed rotary fully automatic bottle blowing machine produced by our company uses a control systemmposed of SIMATIC HMI (human-machine interface), Siemens S7 series industrial control systemLC system) and related control detection and actuator mechanisms. The entire system is stable reliable and responsive

2. Machine safety protection system

Each torque point and key point of the machine has torque protectors, photoelectric protection switches, stroke protection switches and other protective measures, so as to ensure the safe operation of the equipment, avoid the forced operation of the robot, thus extending the service life of the machine and the maintenance cost of accessories

3. The appearance of the bottle

blowing machine is shown in the figure The automatic rotary blowing machine is a high-speed two-step blowing machine successfully developed by our company to absorb the most advanced bottle making technology in the world today. The machine is mainly composed of automatic feeding device (hopper, lifting mechanism, whole mechanism feeding track), heating furnace, main blowing machine, electrical control system and pneumatic control system

NO	Model	Capacity	Bottle size
1	8-24-8	12000BPH	500ml
2	8-32-8	15000BPH	500ml
3	8-40-10	16000BPH	500ml
4	12-42-15	18000BPH	500ml
5	16-40-15	24000BPH	500ml
6	20-60-18	36000BPH	500ml

Main Technical Parameter
Heads			Filling machine: 60, capping: 15
Capacity			24000BPH（500ml juice plastic bottle）
Applicable bottle type			PET bottle
Applicable bottle type	Bottle diameter range	D=50～95mm
		Bottle height range	H=150～320mm
Working voltage			380V, 50HZ, 3P
Filling type			Hot filling
Filling temperature			85-92
Filling principle			normal pressure with reflux system
Control voltage（DC）			24V
Cap torque			0.6～2.8Nm（Adjustable）
Power			7.5KW
Dimension(L*W*H)			3100X2950X2850mm (Subject to the final drawing)
Weight			About 8T

1. Preform feed-in and unscrambler

It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches

2. Bottle Preform Heater

It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches

Introduction to the blowing machineIntroduction to the blowing machine The core parts, such as the sealing cylinder of the bottle blowing valve island, are all imported and customized by SEITZ. Blow bottle high pressure gas recovery is applied to low pressure gas needs. The inverted heating furnace structure saves energy by 15%. Bottle blowing has pressure detection and bad bottle rejection functions. The system running status can be monitored remotely. Using forged high-strength mold frames, the equipment operates efficiently and stably. The equipment's running track cam is patented, with low vibration, low noise, and stable and reliable operation!
Automatic blow molding machine moldThe mold is an important factor affecting the PET bottle blow molding process, and the shape of the mold will reduce or increase the difficulty of process adjustment. For example, the reinforcement, the arc of the transition zone and the heat dissipation condition at the bottom have an impact on the process adjustment and directly affect the quality of the bottle, so we recommend that customers pay attention to the novel and unique product packaging and beautiful at the same time, take into account whether the selected bottle type can meet the requirements of use, it is best to be reviewed by our professional designers. When the mold is customized, it is mainly necessary to clarify the material and installation size. Make product capacity height requirements

Advantages of Filling and Capping Machine

1) The rotating disk is made of stainless steel ANSI304.

2) Large plane bearing, smooth and reliable operation. 

3) Filling adopts gravity filling method. The special design of the filling valve port can effectively avoid dripping. At the same time, the special flow channel design of the filling valve can keep the filling liquid column small and stable. 

4) Ring type liquid cylinder is adopted, and the liquid level is controlled by continuous sensor and flow regulating

valve. 

5) The filling valve is equipped with a cleaning cup, which can perform thorough CIP cycle cleaning of the filling valve

6) Using magnetic constant torque capping head, capping effect is stable and reliable. 

7) A set of photoelectric switches are installed on the cap-drop guide rail. When there is no cap on the cap-drop guide rail, the machine will automatically stop running, which can effectively avoid the appearance of no bottles cap. 

8) The bottle inlet detection switch of the capping machine is provided, and the lock cylinder of the cap connecting with the cap guide rail and the cap plate interlock controls the discharge of the cap, ensuring that the cap is stopped when there is no bottle and reducing the loss of the cap

Lubrication System for Conveyor

The spray conveyor belt lubricant, suitable for food, water, beverage, beer, condiments and other industries packaging conveyor belt chain plate lubrication. 

Bottle sterilizer equipment

It could overturn bottles (glass bottle or PET bottle), which have been filled and sealed, to
sterilize inside of bottle month and caps by high temperature drink in bottle. Chain conveyor overturns finished bottles from upright to horizon when sterilizing cap and bottle mouth. And the conveyor transfers bottles into cooling tunnel. 
Top grade of conveying chain is used on the machine, more stable and reliable when it is working, don't break bottles. Speed of conveying system is infinitely variable

Continuous spraying tunnel cooler

It is suitable for cooling all kinds of bottled or canned hot beverage.
Within the different temperature zones, the container is sprayed by the water with different temperatures, which is the
sterilization phrase and cooling phrase. This spray cooling tunnel can reduce the temperature of hot filling drinks to 36-40 degree or increase the temperature.
This spray cooling tunnel adopts a three section cooling water recycling cooling design:
1) The first section uses water at 85-65 degrees;
2) The second part is at 50-35 degrees,
3) Third part adopts aseptic water spray. The outlet bottle temperature is below 35-40 degrees

Juice filling machine

Carbonated drink filling machine

Small bottle water filling machine

Fruit juice filling machine

Mineral water filling machine

Bottle filling packaging machine

One stage or Second stage R. O. Water treatment system

Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→High Pressure Pump→Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ (Secondary High Pressure Pump→Secondary Reverse Osmosis Device) → Ozone Mixer→Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling Machine

Automatic OPP BOPP hot melt Glue labeling machine

Automatic BOPP labeling machine is widely suitable for different material of containers and labels. The cost of each label is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers. It is one of the most economical models to make mass production and integrated operating. The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles. Whether from the replacement of star wheel, guide plate or manual speed adjustment to automatic speed control, like changing the label is only needed to change the PLC program, the products concept that the equipment is used for users and considered for users is embodied in everywhere.

Automatic PVC PE Sleeve Shrink Labeling Machine

This fully automatic sleeve labeling machine is suitable for various kinds of bottles, like round bottles, square bottles, oval bottles, etc. This machine can automatically feed and cut film, and it can sleeve labels precisely, greatly saving labor and improving work efficiency. The machine can be widely used for beverage bottles, cosmetic bottles, shampoo bottles, etc.

Operating Principle Of Packaging Machine

The one-piece film wrapping machine is based on the heat shrinkage characteristics of the packaging film. It uses photoelectric switch sensors to detect online. The collected signals are controlled and processed by PLC (programmable controller) programs. The conveyor belt is used for continuous bottle feeding, bottle separation, and pressure The whole process is completed by mechanisms such as bottle, putting bottle, continuous pushing rod and bottle, single film wrapping, film picking and forming, heating channel shrinking and cooling and shaping.

Robot Palletizer

Which contribute to the robotization of the palletizing system has a compact body and a high throughput. It is suitable for packing bottled drinking water, juice, carbonated soft drinks etc. with production capacity up to 520layer/h. Suitable robot models can be selected according to the work pieces. Payload 110kg, 140kg, 185kg, 315kg, 500kg, 700kg.

Number	Item	Data
1	Power	15KW(will be changed according to different models)
2	Robot	KUKA, ABB, NACHI
3	Max load per pallet	1.6tons (will be changed according to different models)
4	Pallet size	1200x1000mm(can be customized according to customer requirements)
5	Palletizing speed	10-80packs/min(the palletizing speed is related to the size of the pallet and the grouping form of each layer)
6	Pallet material	wood or plastic
7	Overall size	(L)8000MMx(W)4500MMx(H)3000MM(will be changed according to different models)
8	Machine weight	4500KG(will be changed according to different models)

For more information, please feel free to contact us to send an inquiry!

Company Profile

GRANDEE MACHINE is located in Zhangjiagang City, near Shanghai China. We are expert in the field of liquid packaging machinery in the world. We have more than 10, 000 square meters standard workshop, providing customers with a variety of product development, engineering design, consulting, technical services and other integrated EPC solutions.
We are a technology-leading company, have a superior technology and talent team in liquid packaging machinery, electrical, computer engineering, etc. Our main products are blowing filling capping Combiblock, Aseptic cold filling machine, water treatment equipment, drinking water filling machine, juice and carbonated drink production line, can filling and sealing line, complete blowing labeling and packaging system

FAQ

Q1: How to find suitable machine or complete beverage production line?
A1: Looking for beverage filling machine in www. grandeemachine. en. alibaba. com
•Enquiry: Contact us by email, phone call, fax, Instant Messenger (Trade manager, Skype, WhatsApp, Wechat) and let us know your requirements
• Discussion: Specify the items and what are you exactly looking for.
Q2: Are you a trading company or a manufactory?
A2: We are the manufacture of water/beverage filling machine and water treatment system over 10 years. We just not only sell drinking water machines and other related equipment, Quality is our culture. We have rich experienced engineers with technicians working team, providing good and after-sales service term, professional salesman terms.
Q3: Do you have technical support after we purchased your machines?
A3: We will arrange our professional technical to go aboard to your factory, they will help you and teach you how to install and maintenance the machines which you purchased. Or help you to fix machine when it has problems.
Q4: If you buy our machines, can you offer us wear-out spare parts?

A4: We provide our high quality machine 2 years guarantee, and we will also offer you 2 years wear-out spare parts for free. Once your machines broken or doesn't work within 2 years and you can't solve it, firstly, we will try to help you to find problems from your words description by phone or other communication tolls. Secondly, if the phone solutions still not work, our engineers will go to your factory to solve it. Meanwhile, they will teach you the related experiences for fixing.