Automatic 5 in 1 fruit juice bottle aseptic cold filling machine production line Indonesia

GRANDEE MACHINE is located in Zhangjiagang City, near Shanghai China. We are expert in the field of liquid packaging machinery in the world. We have more than 10,000 square meters standard workshop, providing customers with a variety of product development, engineering design, consulting, technical services and other integrated EPC solutions

Products Description

Automatic 5 in 1 Aseptic cold coconut water milk NFC juice washing washing washing filling capping machine production line

ZXXGF24-24-16-16-5 PET bottle disinfection, disinfection, aseptic water washing, filling, capping machine, adopt the advanced technology, stable performance, safe and reliable. (It can produce like NFC juice, milk, vitamin drinks and other plant-based drinks). The filling machine adopts non-contact filling method, which can effectively prevent secondary pollution; The filling valve adopts the pneumatic diaphragm filling valve imported from Germany, and the filling capacity is measured with the imported high-precision electromagnetic flowmeter to realize the opening and closing of the valve. The working environment of the host should be selected as aseptic isolation system, aseptic maintenance gloves, aseptic item transfer device, automatic foam cleaning system, disinfectant spray fumigation system

Three washing part:

The bottle clamp on the rotary table of the bottle punching machine holds the bottle opening and turns it 180° along a guide rail to make the bottle opening downward. In the specific area of the bottle washing part, the special nozzle on the bottle clamp emits disinfectant, disinfect the inner wall of the bottle, and then enter the second washing part for disinfection. After the bottle is disinfected, enter the sterile water washing part for washing

Filling and capping part:

The cleaned bottle is exported from the punching machine and transferred to the filling machine through the picking star wheel. The bottle entering the filling part is held by the bottle neck plate stuck to the bottle mouth. The bottle is raised and lowered by the lifting mechanism under the action of the CAM. The filling process is completed after the bottle rises to the top and opens the filling valve. The filling part adopts the pressure filling method directly connected with the UHT. After filling, the bottle enters the capping part through the transition wheel of the bottleneck. The stopcock on the capping part traps the bottleneck, keeping the bottle upright and preventing rotation. The capping head keeps revolution and rotation on the capping machine, and realizes catching, sleeving, screwing and removing actions under the action of the CAM to complete the whole capping process

FFU (Fan filter Unit) air filter

Air purification in the filling area (room): The air is filtered by the primary effect, medium effect and high efficiency filter into the filling area (room), so that the filling area reaches the 100 level (static) purification standard

Disinfectant mixing system for SOP and spray fumigation

This unit can adjust the high concentration of the disinfectant stock solution to the concentration used by the filling equipment according to the demand. The prepared disinfectant is used by equipment inner environment sterilizer, the empty bottle sterilizer, cap sterilizer, and the SIP of the aseptic pipeline

COP foam cleaning system

This unit also has the function of COP workstation, mixing acid (alkali) foam mother liquor and process water in proportion to foam cleaning liquid, foam cleaning liquid is fully mixed with compressed air in the mixer to make it foaming, and then the foaming cleaning liquid is sprayed on the surface of the washed material through the special COP spray control valve group and spray ball

Disinfectant soaking unit for empty cap

The cap unscrambler and sterilizer is composed of cap unscrambler and cap washing machine. The cap sterilizing machine is installed in the filling room. The cap is sent to the capping device by the capping machine and arranged, then it enters cap washing machine, rinses with ozone water, and fed into the capping machine through the closed falling guide rail

Aseptic compression filter gas preparation device

The system uses PALL aseptic filters to filter the oil-free, water-free compressed air (according to ISO 8573-1:2001 (2,2,1)) or nitrogen (according to ISO 8573-1:2001 (2,6,1) supplied by the buyer to achieve aseptic requirements. Aseptic compressed air for filling machine, bottle cap sterilization machine. The system uses the steam generated by the stainless steel pure steam generator to steam sterilize the filter and its piping system

Main technical parameter

Model	ZXXGF24-24-16-16-5						DXGF 18-18-6	DXGF 24-24-8	DXGF 32-32-8	DXGF 40-40-12	DXGF 50-50-12
Disinfectant washing heads	24pcs*2times						3000-5000	5000-7000	8000-9000	10000-12000	12000-14000
Sterile water washing heads	16pcs
Filling heads	16pcs
Capping heads	5pcs
Capacity	6000-8000BPH 500ml
Filling temperature	15-20℃ or 60-65℃
Disinfectant washing pressure and water consumption	0.2MPa, 2*1.5m3/hr (recycle use)
Sterile water washing pressure and water consumption	0.2MPa, 2.6m3/hr						5.2kw	6.2kw	7.5kw	8.2kw	11kw
Disinfectant washing time (2 times)	51s						2.8*1.9m	3.2*2.2m	3.4*2.5m	4.8*2.3m	5.5*3.3m
Sterile water washing time	3.5s						2.5m	2.5m	2.5m	2.5m	2.5m
Wash bottle drain time	3.5s						4500kg	6000kg	8500kg	10000kg	11000kg
Compressed air pressure	0.7Mpa
Gas consumption	0.3m3/min
Suitable bottle type	Diameter: 50-96mm  Height: 150-310mm
Power	10kw
Weight	9500kg
Dimension	6700*2400*1900mm

Main configuration:

NAME	BRAND	AREA
PLC	Siemens	Germany
INVERTER	Siemens	Germany
CONTACTOR	Siemens	Germany
TOUCH SCREEN	Siemens	Germany
AIR CYLINDER	SMC	Japan
MOTOR	ABB	SWISS
PNEUMATIC PARTS	FESTO	GERMANY
ELECTRICAL PARTS	SCHNEIDER	FRANCE

For more information, please feel free to contact us to send an inquiry

Turnkey Solution

Juice filling machine

Carbonated drink filling machine

Automatic soft drink production line

Mixed fruit juice mixing system

Mineral water filling machine

Bottle filling packaging machine

One stage or Second stage R.O. Water treatment system

Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→High Pressure Pump→Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ (Secondary High Pressure Pump→Secondary Reverse Osmosis Device) → Ozone Mixer→Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling Machine

Automatic OPP BOPP hot melt Glue labeling machine

Automatic BOPP labeling machine is widely suitable for different material of containers and labels. The cost of each label is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers. It is one of the most economical models to make mass production and integrated operating. The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles. Whether from the replacement of star wheel, guide plate or manual speed adjustment to automatic speed control, like changing the label is only needed to change the PLC program, the products concept that the equipment is used for users and considered for users is embodied in everywhere

Carbonated drink mixer and water chiller

The sugar and water mixing according to proportional ratio feeding into the  material mixer by material pump through flow meter. In the mixer, there is stainless steel corrugated sheet, can make the beverage and C02 good contact mixing.  Mixer feeding entrance pass 0.4MPa CO2, Through static mixer, CO2 and liquid in the pipe mixing and achieve to required gas content(＜2.5）And then enter the storage tanks preparation pressure, the CO2 was fully dissolved in the beverage Storage tank should be equipped with pressure filled CO2

Operating Principle Of Packaging Machine

The one-piece film wrapping machine is based on the heat shrinkage characteristics of the packaging film. It uses photoelectric switch sensors to detect online. The collected signals are controlled and processed by PLC (programmable controller) programs. The conveyor belt is used for continuous bottle feeding, bottle separation, and pressure The whole process is completed by mechanisms such as bottle, putting bottle, continuous pushing rod and bottle, single film wrapping, film picking and forming, heating channel shrinking and cooling and shaping

Robot Palletizer

Which contribute to the Robotization of the Palletizing system has a compact body and a high throughput. It is suitable for packing bottled drinking water, juice, carbonated soft drinks etc. with production capacity up to 520layer/h. Suitable robot models can be selected according to the work pieces. Payload 110kg,140kg, 185kg,315kg, 500kg, 700kg

Company Profile

GRANDEE MACHINE is located in Zhangjiagang City, near Shanghai China. We are expert in the field of liquid packaging machinery in the world. We have more than 10,000 square meters standard workshop, providing customers with a variety of product development, engineering design, consulting, technical services and other integrated EPC solutions

We are a technology-leading company, have a superior technology and talent team in liquid packaging machinery, electrical, computer engineering, etc. Our main products are blowing filling capping Combiblock, Aseptic cold filling machine, water treatment equipment, drinking water filling machine, juice and carbonated drink production line, can filling and sealing line, complete blowing labeling and packaging system

FAQ

Q1: How to find suitable machine or complete beverage production line
A1: Looking for beverage filling machine in www.grandeemachine.en.alibaba.com
•Enquiry: Contact us by email, phone call, fax, Instant Messenger (Trade manager, Skype, WhatsApp, Wechat) and let us know your requirements
• Discussion: Specify the items and what are you exactly looking for

Q2: Are you a trading company or a manufactory
A2: We are the manufacture of water/beverage filling machine and water treatment system over 10 years. We just not only sell drinking water machines and other related equipment, Quality is our culture. We have rich experienced engineers with technicians working team, providing good and after-sales service term, professional salesman terms

Q3: Do you have technical support after we purchased your machines
A3: We will arrange our professional technical to go aboard to your factory, they will help you and teach you how to install and maintenance the machines which you purchased. Or help you to fix machine when it has problems

Q4: If you buy our machines, can you offer us wear-out spare parts
A4: We provide our high quality machine 2 years guarantee, and we will also offer you 2 years wear-out spare parts for free. Once your machines broken or doesn't work within 2 years and you can't solve it, firstly, we will try to help you to find problems from your words description by phone or other communication tolls. Secondly, if the phone solutions still not work, our engineers will go to your factory to solve it. Meanwhile, they will teach you the related experiences for fixing

GRANDEE MACHINE presents the ultimate solution for producing perfectly sterilized and cold-filled fruit juice bottles with our Automatic 5 in 1 fruit juice bottle aseptic cold filling machine production line. This top-of-the-line machine is a technological masterpiece which is sure to provide you with reliable flawless results every time.

With the increasing popularity of fruit juice products worldwide, both manufacturers and consumers are seeking to produce or buy fruit juices that are free from contamination and harmful bacteria. Our product was designed to achieve just that by using an advanced process that sterilizes and aseptically fills bottles to retain the freshness and nutritional value of the fruit juice products.

It is an all-in-one system that includes essential processes such as bottle sterilization, rinsing filling, capping, and labeling. This machine is four times faster than other conventional machines in the market and was designed to fill 800-1200 bottles every hour.

It also features a high level of flexibility, allowing it to work with different bottle dimensions shapes and cap types which can be customized based on customer preferences. The machine comes with a user-friendly touch screen control panel that is easy to operate even for beginners.

The filling process takes place at a low temperature, ensuring that the fruit juice maintains its natural flavor and aroma. Since the filling process is aseptic, it provides a longer shelf life for the product, which results in less wastage of fruits and higher returns on investment for manufacturers.

It was made with high-quality stainless steel material, ensuring it is durable and easy to clean and maintain. The machine adheres to industry standards with its CE and ISO certification.

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